Underground Utility Locate & Excavation Checklist
This checklist is designed for excavation foremen and damage prevention officers to ensure safe underground utility locates and excavation. Proper planning, accurate utility locates, and adherence to safe digging practices are crucial to prevent damage to underground utilities and potential injuries. Use this checklist during your pre-dig visual audit and potholing verification process.
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General-purpose starting point only. Adapt it to the site, manufacturer instructions, and applicable local requirements. It does not replace a competent person's assessment or a required statutory form.
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Primary Risks
- •Striking energized underground utilities (electrical shock, arc flash)
- •Damage to gas mains (explosion, fire)
- •Cave-ins and soil collapse
Standards and rules to review
- •OSHA 1926 Subpart P - Excavations
- •ANSI Z535 series - Safety Signs and Colors
- •811 State One-Call Laws
Inspection Items
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Pre-Excavation Planning & Documentation
Has 811/Call Before You Dig been notified at least 2-3 business days prior to excavation? (Confirm notification number).
Is the utility locate request valid and within the required timeframe (typically 30 days)?
Are site drawings and utility maps readily available and reviewed with the excavation crew?
Are emergency contact information (utility companies, emergency services) readily available on site?
Has a competent person been identified and assigned to oversee excavation safety? (Document name and qualifications).
Is a soil classification report available, and has the soil type been properly identified by the competent person?
If required by company policy or local regulations, is a valid excavation permit obtained and posted?
Has a daily safety briefing been conducted, covering potential hazards and safe work practices?
Has coordination with utility companies been established, especially for high-risk utilities (e.g., high-pressure gas lines)?
If excavation impacts traffic, is a traffic control plan in place and implemented effectively? (MUTCD compliance)
Utility Locate Markings & Tolerance Zone
Are all utilities within the excavation area clearly marked with paint, flags, or stakes, according to APWA color codes?
Visually verify the accuracy of utility markings against site drawings and utility maps.
Is the tolerance zone (typically 18-24 inches on either side of the marked utility) clearly identified?
Is hand-digging or vacuum excavation being used within the tolerance zone to expose utilities?
Has potholing (hydro-excavation or hand digging) been performed to visually confirm the location and depth of all utilities within the excavation area?
Are procedures in place for reporting damaged or unclear utility markings to the appropriate utility company?
Is the depth of the utility verified during potholing to ensure it matches the utility locate information?
Are utility markings clearly visible and maintained throughout the excavation process? (Re-marking as needed)
Do the utility markings adhere to the APWA color code standards (e.g., red for electric, yellow for gas)?
Excavation Safety & Shoring
If sloping or benching is used, are the angles and dimensions in compliance with OSHA requirements based on soil type?
If shoring is used, has it been inspected by a competent person before each shift and after any changes in conditions?
Is the shoring system installed according to the manufacturer's specifications and a registered professional engineer's design (if required)?
Is safe access and egress provided to and from the excavation (e.g., ladder, ramp, stairs) every 25 feet?
Is the spoils pile located at least 2 feet away from the edge of the excavation?
Are measures in place to prevent water accumulation in the excavation (e.g., dewatering, diversion ditches)?
If there is a potential for hazardous atmospheres, is atmospheric testing conducted before entry and periodically during excavation?
Is the stability of adjacent structures and utilities assessed and protected during excavation?
Are warning systems in place for mobile equipment operating near the excavation edge (e.g., barricades, spotters)?
Are underground installations protected, supported, or removed as necessary to ensure employee safety?
Personal Protective Equipment (PPE)
Are all personnel within the excavation area wearing hard hats that meet ANSI Z89.1 standards?
Are all personnel wearing appropriate eye protection (safety glasses, goggles) that meet ANSI Z87.1 standards?
Are all personnel wearing high-visibility clothing (vests, shirts) that meet ANSI/ISEA 107 standards?
Are all personnel wearing appropriate foot protection (safety shoes or boots) that meet ASTM F2413 standards?
Are appropriate gloves being worn based on the task being performed (e.g., digging, handling materials)?
If respiratory hazards are present, is a respiratory protection program in place and followed (including fit testing)?
Is hearing protection available and used when noise levels exceed 85 dBA?
Is all PPE in good condition and properly maintained?
Mobile Equipment & Vehicle Safety
Are daily inspection records available for all mobile equipment (excavators, backhoes, trucks)?
Are backup alarms functioning properly on all mobile equipment?
Are seatbelts being used by all equipment operators?
Are all equipment operators properly trained and certified to operate the equipment?
Is a spotter used when equipment is operating in close proximity to utilities or personnel?
Is there sufficient clearance between equipment and overhead power lines (minimum 10 feet)?
Are vehicles parked safely, with parking brakes engaged, on level surfaces?
Is equipment properly maintained and free from defects?
Are safe trench crossing procedures in place for equipment and vehicles (e.g., trench plates)?
Expert Field Tips
Always verify utility markings independently, even if they appear accurate. Trust, but verify.
Pay extra attention to areas where multiple utilities converge. These are high-risk zones.
Document everything! Photos and detailed notes are invaluable in case of a utility strike.
Frequently asked questions
How often should a Underground Utility Locate & Excavation Checklist be performed?
The frequency of a Underground Utility Locate & Excavation Checklist depends on site-specific risks and regulatory requirements. Typically, these inspections are conducted before each shift, weekly, or after any significant change in site conditions as per OSHA 1926 Subpart P - Excavations.
Who is qualified to conduct a Underground Utility Locate & Excavation Checklist?
A "competent person" as defined by OSHA 1926 Subpart P - Excavations should perform this inspection. This individual must have the knowledge, training, and experience to identify existing and predictable hazards in the specific work environment.
What regulation or standard covers Underground Utility Locate & Excavation Checklist?
This inspection type is primarily governed by OSHA 1926 Subpart P - Excavations. Specialized local regulations and manufacturer specifications may also apply and should be consulted during the inspection process.
What are the most common findings in a Underground Utility Locate & Excavation Checklist?
Frequent issues identified during a Underground Utility Locate & Excavation Checklist include missing documentation, improper storage of materials, wear and tear on structural components, and non-compliance with safety signage requirements.
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