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Forklift Pre-Operation Inspection Checklist

A forklift pre-operation inspection records the truck and operator, checks visible condition with the power off, tests operating controls after start-up and documents any defect. Under US OSHA rules, powered industrial trucks must be examined before service at least daily, or after each shift when used continuously, and unsafe trucks must be removed from service.

Jurisdiction and scope

United States OSHA and Great Britain HSE references, adaptable to local lift-truck requirements

A trained operator or other competent person must follow the truck manufacturer instructions and local rules. This checklist is a documentation aid and does not replace operator training, maintenance procedures or a required thorough examination.

Download the editable template

Use the accessible HTML structure below or download the same starting point for offline editing. Review and adapt every field before use.

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What the report should record

The table separates the evidence to capture from the professional or legal decision that a qualified user must make.

Required sections for the Forklift pre-operation inspection checklist
Report sectionInformation to capture
Truck and operator
  • Truck type, asset ID and attachments
  • Capacity plate and markings
  • Operator and shift
  • Date, location and hour reading
Pre-start visual check
  • Forks, mast, chains and retaining devices
  • Tires, wheels and visible structure
  • Fluids, hoses, cables and leaks
  • Guards, seat belt, decals and operator compartment
Operational check
  • Service and parking brakes
  • Steering and travel controls
  • Lift, lower, tilt and attachment controls
  • Horn, lights, alarms and instruments
Defect action
  • Defect and location recorded
  • Truck removed or restricted from service
  • Supervisor or maintenance notified
  • Repair and return-to-service authorization

How to use this template

  1. Step 1

    Set the scope

    Identify the asset, premises or work area, the inspection type, exclusions and governing jurisdiction.

  2. Step 2

    Record evidence

    Document what was actually observed with a precise location, status, notes and photographs where useful.

  3. Step 3

    Apply competent judgement

    Compare the evidence with manufacturer instructions, site rules and the legal or professional requirements that apply.

  4. Step 4

    Close the loop

    Assign actions, record interim controls, verify completion and retain the approved report under the organization’s process.

Primary references and boundaries

OSHA 29 CFR 1910.178: Powered industrial trucks

United States

Primary rule covering examination before service and removal of unsafe trucks from service.

OSHA forklift eTool: Pre-operation inspection

United States

Official practical guidance for visual checks, operational checks and defect reporting.

HSE L117: Rider-operated lift trucks

Great Britain

Official approved code and guidance covering lift-truck operation, maintenance and pre-shift checks.

Official sources state the applicable duties. This InspectionReport template organizes field evidence and follow-up; it does not replace the source, certify compliance or provide legal advice.

Editorial owner: InspectionReport

Last reviewed: 13 August 2026

Product and document structure review only. Site-specific conclusions must be reviewed and approved by the competent or qualified person responsible for the inspection.

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