Forklift Pre-Operation Inspection Checklist

Verify the horn is functioning correctly and audibly. (OSHA 1910.178(p)(1))

Inspect the steering mechanism for proper function and excessive play. (ANSI B56.1)

Test the service and parking brakes for effective stopping power. (OSHA 1910.178(q)(7))

Examine tires for cuts, gouges, and proper inflation pressure. (ANSI B56.1)

Check engine oil, coolant, hydraulic fluid, and brake fluid levels. (Manufacturer's Specifications)

Inspect for any leaks of oil, coolant, hydraulic fluid, or fuel. (OSHA 1910.178(q)(7))

For electric forklifts, check the battery for damage, corrosion, and proper electrolyte level. (OSHA 1910.178(g)(2))

Verify the seatbelt is present, undamaged, and functioning correctly. (OSHA 1910.178(m)(4))

Confirm the PIT's data plate is legible and contains accurate information (capacity, model, serial). (ANSI B56.1)

Inspect the overhead guard for damage and proper installation. (OSHA 1910.178(o)(1))

Inspect forks for cracks, bends, wear, and proper locking mechanism function. (ANSI B56.1)

Measure fork thickness; if wear exceeds 10% of original thickness, remove from service. (ANSI B56.1)

Examine the mast and lifting mechanism for damage, cracks, or excessive wear. (ANSI B56.1)

Inspect lift chains and cables for fraying, kinks, or damage. (ANSI B56.1)

Verify the load backrest extension is securely attached and in good condition. (OSHA 1910.178(o)(1))

Inspect hydraulic hoses for leaks, cuts, abrasions, and bulging. (ANSI B56.1)

Check carriage rollers for smooth operation and excessive wear. (ANSI B56.1)

Ensure forks are properly positioned and locked in place before operation. (OSHA 1910.178)

Verify headlights are functioning properly, if equipped. (OSHA 1910.178(h)(2))

Verify taillights are functioning properly, if equipped. (OSHA 1910.178(h)(2))

Check that all warning lights (e.g., strobe, beacon) are operational. (OSHA 1910.178)

Confirm the backup alarm is functioning audibly when the forklift is in reverse. (OSHA 1910.178(p)(1))

Ensure a fully charged and readily accessible fire extinguisher is present on the forklift. (NFPA 505)

Verify that operator restraints (seatbelts, hip restraints) are in good working order. (OSHA 1910.178(m)(4))

If equipped, test the functionality of any proximity warning systems. (Manufacturer's Specifications)

Ensure mirrors are clean, properly adjusted, and provide adequate visibility. (OSHA 1910.178)

Inspect the floor surface for any obstructions, debris, or spills that could affect forklift operation. (OSHA 1910.178(n)(1))

Verify that aisle markings are clear and visible to ensure safe navigation. (OSHA 1910.176)

Ensure adequate overhead clearance is maintained in all operating areas. (OSHA 1910.178(n)(7))

Assess pedestrian traffic in the area and implement necessary controls (e.g., barriers, signage). (OSHA 1910.178(m)(1))

Ensure adequate lighting is available in all operating areas. (OSHA 1910.178(h)(2))

If using dock plates, inspect them for damage and proper placement. (OSHA 1910.30(a))

Ensure adequate ventilation is present, especially when operating gas or propane-powered forklifts indoors. (OSHA 1910.178(c))

Assess weather conditions (if operating outdoors) and adjust operations accordingly. (OSHA 1910.178)

Verify the operator is certified to operate the specific type of forklift. (OSHA 1910.178(l)(1))

Confirm that the operator's training records are up-to-date and readily available. (OSHA 1910.178(l)(6))

Ensure the previous shift's pre-operation checklist is reviewed for any outstanding issues. (OSHA 1910.178)

Confirm the operator understands the procedure for reporting any defects or safety concerns. (OSHA 1910.178)

Verify the operator's manual is available on the forklift or readily accessible. (ANSI B56.1)

Confirm the operator is wearing appropriate PPE (safety shoes, high-visibility vest, etc.). (OSHA 1910.132)

Ensure the operator is physically and mentally fit to operate the forklift safely. (OSHA 1910.178)

Verify the operator understands the forklift's load capacity and the load's weight. (OSHA 1910.178(o)(2))