Tilt-Up Panel Erection Safety Checklist

Verify lifting inserts are rated for at least 2x the panel's weight, accounting for dynamic loads. Check engineering documentation.

Inspect all lifting inserts for cracks, corrosion, or damage before each lift. Discard any suspect inserts.

Ensure shackles, slings, and other rigging hardware are of the correct size and capacity for the panel weight. Verify WLL markings are legible.

Confirm sling angles do not exceed the manufacturer's recommendations (typically 45 degrees). Use longer slings or a spreader bar if needed.

If using a strongback, inspect it for straightness, weld integrity, and proper attachment to the panel. Ensure it's rated for the load.

If using a spreader bar, verify its load rating exceeds the panel weight with a safety factor of at least 2. Inspect welds and connections.

Verify the number and location of lifting points match the panel's engineered lifting plan. Do not deviate without approval.

Confirm lifting inserts were installed per the manufacturer's specifications, including proper embedment depth and concrete consolidation.

Review load test records for lifting inserts, if applicable. Ensure tests were performed by a qualified technician.

Verify all rigging hardware has current inspection tags. Remove any rigging with expired or missing tags from service.

Verify the crane operator is certified for the type and capacity of crane being used. Check NCCCO or equivalent certification.

Review the crane's daily and annual inspection records. Ensure all maintenance is up-to-date and documented.

Confirm the crane's load chart is readily available and legible. The operator must understand how to use it.

Verify the crane is properly leveled according to the manufacturer's specifications. Use bubble levels or electronic leveling systems.

Ensure outriggers are fully extended and properly supported on suitable pads. Check for ground settlement.

Barricade the crane's swing radius to prevent unauthorized personnel from entering the area.

Establish clear communication signals between the crane operator, signal person, and ground crew. Use hand signals or radios.

Verify the crane maintains a safe clearance distance from overhead power lines (at least 10 feet).

Monitor wind speed. Cease lifting operations if wind speeds exceed the crane manufacturer's recommendations.

Assess ground conditions for stability. Ensure the ground can support the crane's weight and the panel load.

Verify the bracing plan is approved by a qualified engineer and is readily available on site.

Ensure bracing is installed according to the approved bracing plan, including proper spacing, angle, and connection details.

Inspect bracing hardware (e.g., bolts, welds, anchors) for damage or corrosion. Ensure they are properly tightened.

Calculate the wind load on the panels and verify the bracing system is adequate for the expected wind conditions. Re-evaluate daily.

Verify bracing connections to the panel and the foundation are secure and properly installed. Check for loose bolts or damaged welds.

Inspect ground anchors for proper embedment depth and pull-out resistance. Ensure they are installed in stable soil.

Do not adjust or remove any bracing without the approval of a qualified engineer. Document all changes to the bracing system.

Conduct daily inspections of the bracing system to identify any signs of damage, loosening, or instability.

Verify panels are plumb after erection and before releasing the crane. Adjust bracing as needed to maintain plumbness.

Ensure bracing is installed sequentially as panels are erected to maintain stability throughout the process.

Ensure the work zone is clear of obstructions, including materials, equipment, and personnel not involved in the lifting operation.

Establish a controlled access zone around the lifting area to prevent unauthorized pedestrian traffic.

Verify the ground is level and stable in the panel staging area. Prevent panels from tipping or shifting.

Monitor weather conditions, including wind speed, temperature, and precipitation. Adjust operations as needed to maintain safety.

Ensure adequate lighting is provided in the work area, especially during evening or early morning operations.

Maintain good housekeeping practices in the work area to prevent slips, trips, and falls. Remove debris and waste materials regularly.

Ensure clear access for emergency vehicles and personnel. Keep pathways and roadways unobstructed.

Verify communication systems (e.g., radios, cell phones) are functioning properly and readily available for emergency use.

Ensure fall protection is in place for workers accessing the top of staged panels. Use guardrails or personal fall arrest systems.

Ensure taglines are used to control panel movement during lifting and placement. Tagline operators must be properly trained.

Verify all personnel in the work area are wearing hard hats that meet ANSI Z89.1 standards.

Ensure all personnel are wearing safety glasses with side shields to protect against flying debris.

Verify all personnel are wearing high-visibility clothing (e.g., vests, jackets) that meet ANSI 107 standards.

Ensure all personnel are wearing steel-toe boots that meet ASTM F2413 standards.

Verify personnel are wearing appropriate gloves for the task, such as leather gloves for handling panels or rigging.

Ensure hearing protection is available and used in areas with high noise levels (e.g., crane operation, concrete cutting).

Inspect fall protection harnesses for damage or wear before each use. Ensure they fit properly and are correctly attached.

If dust or other airborne contaminants are present, ensure personnel are using appropriate respiratory protection (e.g., N95 masks).

Verify an eyewash station is readily available in case of eye contact with concrete or other irritants.

Ensure all PPE is in good condition and properly maintained. Replace damaged or worn PPE immediately.